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Production Management System: ReMacs Hybrid for Forecast Inventory Production

A production management system that can formulate long-term production plans based on internal indications and sales plans.

This is a production management system for the manufacturing industry that supports both forecast production and order-based production. It provides extensive support for sales, planning, manufacturing, purchasing, cost management, and accounting integration, enabling centralized management of production activities that span complex component structures and multiple processes such as machining, finishing, and assembly. It achieves real-time visibility of progress and inventory. The accumulated data is made publicly available for viewing and utilization, promoting business improvements such as increased production efficiency and profit enhancement. - Management of small-batch, diverse production - Visualization of long-term planning - Automatic calculation and automatic arrangement

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Manufacturing Production Management System 'ReMacs Hybrid'

A production management system for the manufacturing industry that supports both forecast production and order-based production.

【ReMacs Hybrid-R】 Supports a wide range of activities from sales, planning, manufacturing, purchasing, cost management to accounting integration, centrally managing production activities that span complex parts configurations and multiple processes such as machining, finishing, and assembly. It enables real-time visualization of progress and inventory. The accumulated data is made publicly available for viewing and utilization, promoting business improvements such as increased production efficiency and profit enhancement. 【ReMacs Hybrid-J】 Supports a wide range of activities from sales, planning, manufacturing, purchasing, cost management to accounting integration, centrally managing production activities that span complex parts configurations and multiple processes such as machining, finishing, and assembly. It enables real-time visualization of progress and inventory. The accumulated data is made publicly available for viewing and utilization, promoting business improvements such as increased production efficiency and profit enhancement. It references ordered products from past negotiations and similar items, managing parts configurations of up to 32 levels for each product and the work processes for each part. It is possible to visualize the purchasing status of materials and parts, as well as progress by process. Furthermore, product costs can be calculated from consumed materials and work performance.

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Production Management System: ReMacs Hybrid for Make-to-Order Production

It is possible to visualize the purchasing status of materials and parts, as well as the progress for each process.

ReMacs Hybrid is a production management system for made-to-order manufacturing (processing, single-item processing, molds, etc.). It provides extensive support for sales, planning, manufacturing, purchasing, cost, and accounting integration, enabling centralized management of production activities that span complex component structures and multiple work processes such as processing, finishing, and assembly, while achieving real-time visibility of progress and inventory. The accumulated data is made publicly available for viewing and utilization, promoting business improvements such as increased production efficiency and profit enhancement. It allows referencing ordered products from past negotiations or similar items, managing component structures of up to 32 levels for each product, and overseeing work processes for each component. It is possible to visualize the purchasing status of materials and components, as well as progress by process. Additionally, product costs can be calculated from consumed materials and work performance. - Management of individual ordered products - Visualization of work processes - Aggregation of manufacturing costs

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Case Study: Solutions for the Textile Industry - A Certain Denim Specialty Manufacturer

Hiring in conjunction with the establishment of the factory in Thailand! A case study of achieving denim fabric production of quality equivalent to domestic products.

We would like to introduce a case study of the solutions we provide for the textile industry. A certain denim manufacturer, which handles everything from spinning to dyeing, weaving, and finishing in-house, has gained overwhelming support from apparel manufacturers both domestically and internationally due to its high-quality production. In line with the establishment of its factory in Thailand, they adopted the textile industry-specific 'Texas21'. By implementing production management at the same level as their domestic production bases, they have achieved denim fabric manufacturing of quality equivalent to that of domestically produced fabrics. [Case Overview] ■ Introduced Product: Texas21 ■ After Implementation - Conducted production management at the same level as domestic production bases - Achieved denim fabric manufacturing of quality equivalent to that of domestically produced fabrics *For more details, please refer to the related links or feel free to contact us.

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[Know-How Being Provided] Promotion of DX in Casting Factories - Production Management System

Introduction to the establishment of an IT utilization foundation aimed at the next 10 years for the foundry factory.

Recently, the environment surrounding the casting industry has changed significantly. Issues such as a shortage of successors, the shrinking domestic market, and rapid IT adoption have made on-site challenges increasingly complex year by year. To aim for a business that continues into the next generation while dealing with complex process management and technology transfer issues, the introduction of a production management system is essential. <Challenges to Address> ■ Shift from performance-driven to plan-driven manufacturing ■ Achieving "visualization" and "technology transfer" through centralized information management <Points for IT Utilization> - Flexible system design tailored to the realities of the site - Optimization of process management - Accumulation and sharing of know-how Our company, Cosmo Summit, has extensive experience in developing production management systems specifically for the casting industry, with many employees possessing specialized knowledge of the casting sector. The production management system "ReMacsTypeC," developed based on this experience and feedback from the field, comes standard with processes and management items unique to casting, providing strong support for solving on-site challenges. Furthermore, as a regular member of the Japan Foundry Society, we constantly keep abreast of industry trends and offer systems that are closely aligned with the casting industry. We have received high praise from casting sites nationwide for being a "system that is in tune with the field."

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Casting Industry Dedicated Production Management System 'ReMacsTypeC'

Production management system specialized for the foundry industry.

This is a production management system specialized for the casting industry. It supports core operations such as order management, procurement, manufacturing instructions, shipping instructions, and billing/payment management. Additionally, it comes standard with functions that address essential management points in the casting industry and foundry manufacturing, such as molding and casting planning, core arrangement, melting schedules, and management of frames and molds, making it applicable to many casting methods. It also includes a standard feature for production planning management specific to the "furnace" in the casting industry. Furthermore, it is possible to implement an optional service to eliminate dependency through raw material formulation calculation functions. <Points> (1) Supports management items unique to casting, such as frames, molds, pouring plans, and weight management. (2) Visualizes production status, including molding/casting conditions, core arrangement status, and process load. (3) Streamlines planning for frameworks and melting schedules. \Recommended for companies like these/ - Production conditions are complex, and only specific personnel can create plans. - Accurate yield and lead times cannot be grasped. - Intermediate inventory becomes excessive. - Inventory status of products and materials cannot be understood. - Progress and delays in each process cannot be tracked. - Reflection of settlement results is delayed by one day.

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  • Production Management System

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Web-based Production Management System 'ReMacs WebEdition'

In addition to order management, project management, purchasing management, and inventory management, it also comes standard with deal management, expense reimbursement, cost management, and a uniquely developed workflow feature.

This is a web browser-compatible system that comes standard with a wide range of production planning systems and core business functions. It supports everything from deal management that can be utilized in sales activities to production instructions, process management, purchasing management, cost management, shipping and invoicing management, as well as quality control and expense reimbursement. It enables the acquisition of the latest information and quick information transmission and decision-making even while on the go. 【Five Visualizations】 1. Visualization of Deal Status Seamless collaboration from daily sales reports to deals, estimates, and orders is possible. 2. Visualization of Arrangement Status It is possible to control the arrangements of manufactured products and purchased items in bulk. Additionally, delivery status can be grasped at a glance, leading to early detection of delays. 3. Visualization of Costs Standard features include the aggregation of planned and actual costs by product. This can be utilized for optimal management decisions by improving the accuracy of budget formulation. 4. Visualization of Inventory Real-time tracking of inventory levels for products and parts is possible. Furthermore, the work-in-progress inventory and transaction history for each process can also be checked. 5. Visualization of Progress and Load Progress for each production number can be checked in Gantt chart format or panel format, and the load status of each process and machine can be visually understood.

  • ERP Package

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Introduction to the "ReMacs" series of production management systems for the manufacturing industry.

Proposal to build a production management system with one-stop support from initial operation to maintenance.

【Production Management System for the Casting Industry】ReMacs TypeC A production management system specialized for the casting industry. It comes standard with functions that address essential management points in foundry manufacturing, such as molding and casting planning, core arrangement, management of melting schedules, and management of frames and molds. 【Production Management System for Manufacturing Industry】ReMacs Hybrid A production management system for the manufacturing industry that supports both forecast production and order production. In addition to the typical functions of a production management system, it also includes sales management as a standard feature, allowing for centralized management from sales planning and order receipt to shipping. 【Web-Compatible Production Management System】ReMacs WebEdition A system compatible with web browsers. It comprehensively covers core business operations with standard functions, including deal management, production instructions, process management, purchasing management, cost management, shipping and invoicing management, as well as quality management and accounting production.

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[Case Study on the Implementation of Production Management System for Manufacturing Industry] Nimbari Co., Ltd.

Utilized for visualizing production status! A case study of adopting a production management system that operates in a browser.

We would like to introduce a case study of the manufacturing solutions we provide. Nimbari Co., Ltd., which designs and manufactures FA equipment systems aimed at streamlining production facilities and processes, handles everything from design to canning, sheet metal work, machining, assembly, and on-site installation and maintenance. They have adopted the production management system "ReMacs WebEdition," which operates in a browser. They are utilizing it for visualizing production status and improving operational efficiency, and are actively working towards paperless operations by leveraging the unique workflow features of WebEdition. [Case Overview] ■ Implemented Product: Production Management System "ReMacs WebEdition" ■ After Implementation: Used for visualizing production status and improving operational efficiency *For more details, please refer to the related links or feel free to contact us.

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Management system for the manufacturing and textile industries.

In addition to order/forecast production, there are many features that cater to the specific business processes of industries such as casting and textiles. Centralized management of progress across multiple factories and processes for improved operational efficiency.

We provide management systems tailored to our customers' industries, including the manufacturing production management system "ReMacs Series," the textile industry-specific system "Texas Series," and the foundry-exclusive production management system "ReMacs TypeC." The "ReMacs Series" includes options such as "Hybrid," which supports both forecast production and order production, "WebEdition," which is compatible with web browsers, and "TypeC," which is specialized for the foundry industry. As a self-developed production management system, it not only includes basic functions but also offers a wealth of options, and it can be customized with semi-order capabilities, allowing for the construction of a highly flexible system with high scalability tailored to our customers' operations. The "Texas Series" includes a comprehensive textile business system that can handle all processes from raw yarn to dyed fabric and apparel, as well as production management systems for dyeing factories, fabric design document management systems, and scheduling systems. Based on our extensive implementation track record, we can provide semi-custom solutions that fit various needs. *For more details, please refer to the product catalog available for PDF download.*

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  • Production Management System

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Presentation materials for a production management system for the casting industry.

The production management system "ReMacs TypeC," specialized for the foundry industry, solves various challenges faced by the casting industry.

Supports core business operations such as order management, procurement, manufacturing instructions, shipping instructions, and billing/payment management. Additionally, it comes standard with functions that address essential management points in casting manufacturing, such as molding and pouring plans, core arrangements, melting schedules, and management of frames and molds, making it applicable to many casting methods. It also includes a production planning management function specific to the casting industry, known as "furnace," as a standard feature. Furthermore, the introduction of an optional service to eliminate dependency through raw material formulation calculation functions is also possible. <Points> (1) Supports management items unique to casting, such as frames, molds, pouring plans, and weight management. (2) Visualization of production status, including molding and pouring conditions, core arrangement status, and process load. (3) Streamlining the planning of frames and melting schedules. \Recommended for companies that:/ - Have complex production conditions that only specific personnel can plan. - Cannot accurately grasp yield rates or lead times. - Experience excessive intermediate inventory. - Cannot ascertain the inventory status of products and materials. - Cannot track the progress or bottlenecks of each process. - Experience a one-day delay in reflecting settlement results.

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Case Study: Textile/Fabric Industry Production and Sales Management - Marui Textile Co., Ltd.

Achieving waste-free production instructions in the weaving process! Contributing to production improvement activities (PDCA cycle).

At Marui Textile, where manufacturing technology is integrated with IT to create a highly managed production line that handles everything from "weaving" to "processing (refining, dyeing, functional processing)" in a seamless manner, we have adopted "Texas," which is specialized for the textile industry. By monitoring the layout planning and operational status of the sizing and weaving processes, we have established a production system that can respond quickly and flexibly to changes in plans.

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Presentation of Improvement Case Materials: Inventory Management Specialized for the Textile Industry - Textile Business System

It is a sales inventory management system for the textile industry, covering everything from upstream (raw cotton, raw yarn) to downstream (apparel) and industrial materials.

This is a semi-order sales inventory management system that supports various forms of business processing, from raw yarn to dyed fabric, apparel, and industrial materials. It allows for centralized management from raw material procurement to manufacturing and sales. ■ Implements necessary functions for trading companies. It caters to businesses that manage consignment and contract agreements. ■ Supports various forms of business processing from raw yarn to dyed fabric and apparel. ■ Management is possible in two types of units (e.g., rolls/meters).

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  • fiber

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Solving all the hassles of item management 'Convi.BASE'

Promote the efficiency of cumbersome asset management tasks such as fixed assets, inventory, and consumables!

Combibase is a "platform for managing items" equipped with flexible ledger functions and features such as inventory, lending, and inbound/outbound management. Do you have any of these concerns? - I want to make inventory easier. - I don't know who is using which items. - Items are going missing. - I received guidance on item management during an audit. - There are frequent lapses in maintenance and update deadlines. Combibase solves these "troubles" in item management. By centrally managing item information with a flexible management ledger and linking it to physical items using QR codes or IC tags, you can easily and accurately manage the status and condition of assets. For more details, please download the materials from the PDF download.

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  • Other information systems

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IT Asset Management System / Asset View Cloud

Attention those who want to properly manage IT assets both inside and outside the company: 【IT Asset Management System/Asset View Cloud】!

The "IT Asset Management System" is a system that manages hardware such as computers and smartphones, as well as the software installed within a company. Among these, we would like to introduce the system "Asset View Cloud," which can solve issues from a business perspective. <Is the management of PCs becoming too complicated?> ■ Multiple tools are required for a single task └ Users and devices are managed separately within the company ■ The need to master multifunctional products is increasing the workload └ There is a shortage of human resources └ There are limited personnel who are proficient in individual products ■ There is a lot of waste in the implementation of integrated packages └ The system is becoming complicated due to unnecessary features being included └ The high cost of integrated packages is increasing the financial burden These concerns can be resolved by the 【IT Asset Management System/Asset View Cloud】! *For more details, please request materials or view the PDF data available for download. If you are facing issues or challenges with "PC management" or "IT asset management," please consider our solution.

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  • Other production management systems

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